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Old 12-08-2011, 09:17 PM
69Tom 69Tom is offline
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Default floor pan patches--butt or lap weld

OK guys, was wondering your opinion on this, as I've seen it done instructionally and by people on the web both ways.

My car is not going to be a show car--it's a driver. I will keep it as nice as I can, and original as I can. I am not undergoing a frame off restoration. I am fixing what I can when I can on it as a driver.

First off, I have a front driver's floor pan to patch. It's incredible I have to replace it, as the rest of the floor pans in the car look as if they're day 1 from the factory, as does the rubber mat. I guess water/salt from the driver's boots would get trapped under there each winter and it took it's toll. That's the only explanation as there's no leaks anywhere.

So, question is, should I lap weld the patch or butt weld it? I know I'd like it if it were butt welded and then ground down. However, I'm always worried about getting a close enough fit on the existing pan to the replacement patch. Plus my access to the underside of the car won't be incredible. I don't have a lift....

If there any downside to the lap weld? Is it frowned upon?

thanks.
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