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-   -   66 Nova update (https://www.yenko.net/forum/showthread.php?t=175381)

kwhizz 04-22-2023 01:01 PM

66 Nova update
 
Just a little background my interest in Nova's...... Back in April of 66 I took delivery of a Marina Blue L-79 SS Nova...... That started it all....Didn't realize what a special car it was until a couple of years after I sold it..... Anyhow, we were down in Florida on vacation in 87 and after looking thru the classic car section of the Sarasota newspaper I noticed a 66 Nova for sale..... We went and looked at it.....It was a Sport Coupe 283 powerglide White top, Mist Blue bottom.....Absolutely Rust free..... Bought it and had it shipped back to Wisconsin....So over the years I somewhat tried to replicate my old car.....

https://hosting.photobucket.com/albu.../66novascr.jpg

Put a 350 and a 700R4 trans in it......added Nitrous and the car went a best of 10.92 on street tires back in 2006...... The people at the drag strip told me not to come back until I put a Roll cage in the car.... That was when I quit racing as I didn't want to screw up the car even if it was for my safety....
So I kept the car and on my grandsons 16th birthday I gave him the car... He has since then had Frameup wheelworks install a 9" ford rear, mini tubs, and subframe connectors........and the story continues..... I'll be posting updates on the evolution

Ken

kwhizz 04-22-2023 09:24 PM

A before and after pic........ More to come

https://imagizer.imageshack.com/v2/1...922/CP2i3W.jpg

https://imagizer.imageshack.com/v2/1...923/ImzUQY.jpg

Hummmm!!!!...... What's coming next ?????

Steve Shauger 04-22-2023 10:14 PM

Ken, there's no better way to teach than hands with your grandson. Can't wait for more pics!!!!

Xplantdad 04-23-2023 12:20 AM

Quote:

Originally Posted by kwhizz (Post 1620920)
A before and after pic........ More to come

https://www.yenko.net/forum/cache.ph...2%2FCP2i3W.jpg

https://www.yenko.net/forum/cache.ph...3%2FImzUQY.jpg

Hummmm!!!!...... What's coming next ?????


I know, I know!!! :worship:


This Nova is way cool:headbang:

Big Block Bill 04-23-2023 12:34 AM

66 Nova update
 
Doesn't that empty engine compartment scream "LS Swap" ? I'm just Sayin.... Bill

kwhizz 04-23-2023 11:20 AM

https://imagizer.imageshack.com/v2/1...924/sNIbkG.jpg

https://imagizer.imageshack.com/v2/1...924/a4FKyu.jpg

https://imagizer.imageshack.com/v2/1...923/hw3s2Q.jpg

69M22Z 04-23-2023 11:43 AM

Awesome!!!

dykstra 04-23-2023 01:07 PM

:worship::worship::worship::worship::worship:

Bill Pritchard 04-23-2023 08:06 PM

How did we all know that was coming????

kwhizz 04-23-2023 09:26 PM

I'm getting an education with the differences between the LS and the LT engines........ to be explained in future posts.......The first issue I encountered was changing to the Holley 302-20 oil pan........Mounted the engine on a engine stand and flipped the engine over to change the pan...... Simple..Right!!!.....when I opened the Holley box I was looking for the pan gasket...... Hummm!!!!..... Went online and found out they no longer use a pan gasket...the pan is sealed with RTV sealant..... O.K....... Took the pan bolts out and had to pry the stock pan off.......Done...... Then I tried to get the pan off...Couldn't get the pan off as the oil pump sticks up and the pan was wedged between the oil pump casting and the inside of the harmonic balancer......Hummm!!!!...... If you don't know..... The balancer removal is easy..... But putting them back on is a major Pain.... Gotta get a new bolt as you can't reuse them as they are torqued and then stretched per factory spec's.......https://imagizer.imageshack.com/v2/1...922/zl0Twl.jpg

https://imagizer.imageshack.com/v2/8...923/xY6lug.jpg

Had to put the keyed flywheel locker on and order a new harmonic balancer bolt and go thru the torque and stretch procedure.... 20 minute job ended up being a day long ordeal...... one of many lessons learned

Ken

Crush 04-24-2023 12:53 AM

Is your Grandson working along side of you? If so cool!

RPOLS3 04-24-2023 12:49 PM

Haven't had a kwhizz drivetrain upgrade thread in a long while - looking forward to this......great to see your posts Ken!

kwhizz 04-24-2023 01:15 PM

With the engine assy I was also supplied with a Holley front drive assy....Now.... with the LT engine family there are a few changes that need to be accommodated.....Since these engines are direct injected the PCV system becomes very important.....In a normal engine assy if oil vapors get into the intake and get on the intake valves the incoming gas will wash it off keeping the valve clean...... In the LT since it is direct injected this is not an option.....Holley copied the GM system and they have a vapor collection reservoir (like a catch can) that drains the oil back into the oil pan..... I'm sure there's more to it but this is my understanding of what's going on...Holley doesn't include this drain back feature in their kit......I was going to use AN fittings and rubber hose.... But they cautioned that keeping the drain feature away from the exhaust system and also maintaining a downward pitch to the drain.....I could see that my original idea wasn't going to work....the motor mount adaptor plate and motor mount wasn't going to allow this.......So, after going in the house and thinking about this.... I went back out and took the original draintube that was on the drivers side and cut it up and welded it back together and (with a little bit of grinding on the ribs between the motor mount bolts) the tube now fit under the adaptor plates and were hidden from the exhaust manifolds

[IMG]https://imagizer.imageshack.com/v2/1...924/o93p1A.jpg

https://imagizer.imageshack.com/v2/1...922/GcJ4ip.jpg

olredalert 04-24-2023 02:39 PM

----Adapt and overcome! This should be a wicked combo....Bill S

kwhizz 04-25-2023 01:25 PM

Time to slip it in and see what other problems are going to come up.... My concerns are the transmission cross member.........Exhaust manifolds.....getting the engine as close as possible to the firewall yet still having enough clearance for the harness plugs for the high pressure pump......

https://imagizer.imageshack.com/v2/1...923/PDv7w9.jpg

https://imagizer.imageshack.com/v2/1...923/PDuJmJ.jpg

https://imagizer.imageshack.com/v2/1...923/WPBPZu.jpg

https://imagizer.imageshack.com/v2/1...923/AWwtdn.jpg

Wow!!!...... Transmission cross member (modified in the past for the 700R4) bolted right up to the trans mount....... Clearance with the firewall perfect.....Supplied exhaust manifolds look like they were made for this swap

I know this is too perfect and I'm sure other problems will come up but we dodged many bullets till this point

kwhizz 04-25-2023 09:03 PM

Next issue to deal with......We have the A/C condenser mounted to the stock position on the core support.... I was planning mounting the supercharger intercooler between the condenser and the radiator...... ...Now I have 7 1/2" between the core support and the Supercharger drive pulley......minus the 2 1/2" stick out of the power steering pulley....5" of space to work with for Intercooler, Radiator, and Electric Fan......Here we go.....In mocking it up with the original radiator to see what I had to work with..... another problem came up..... It became apparent that I would not be able to move the radiator back at all as the throttle body was positioned to where the 4" rubber elbow was just going to fit with the stock position.......Hummmmm!!!!!
So...After agonizing over this issue I came to the conclusion that the intercooler had to mounted front of the core support.......... I found one that is 22 x 10.5 x 1 3/4" thick........To get it to fit I have to eliminate the stock hood latch assy and (until I get it I won't know for sure) trim away the bottom lip on the Grill to clear......I also ordered a Volkswagen Beetle hood latch (which I always used on my street rod projects) assy and I hope I can that to work otherwise we will have to use Hood Pins which I really don't want to do...... Wiating for parts now

https://imagizer.imageshack.com/v2/1...922/vkFio9.jpg

dykstra 04-25-2023 10:17 PM

I’m so excited about this thread!!

Hawkeye 04-26-2023 12:23 AM

Custom Radiator
 
2 Attachment(s)
Very cool build and it's great to follow along again. Iron Resurrection used a custom radiator/intercooler support with electric fans on one of their builds. Figured I would share in case it helped. Obviously with their motor set back into the firewall it worked well. The factory support and setup they want to use was not going to fit so they had to go this direction.
Thanks, Marty

kwhizz 05-06-2023 12:25 AM

Finally made some more progress...... Got all the fittings I needed to get the new gas tank installed....With the old tank out you can see the Quality of the rear end modifications done by Frame-up Wheelworks in Beach Park, Ill.......9" Ford rear along with Detroit Speed 4 Link and Coil overs........they also mini-tubbed the rear along with adding frame connectors.......So it is better suited now to handle a little more H.P........Here are some pic'shttps://imagizer.imageshack.com/v2/1...923/w1DRhs.jpg

https://imagizer.imageshack.com/v2/1...922/TgJKhK.jpg

https://imagizer.imageshack.com/v2/1...922/JgxBxw.jpg

Xplantdad 05-06-2023 03:11 PM

Looks great!:beers:

Lynn 05-06-2023 03:41 PM

1 Attachment(s)
Not trying to jinx you here, but I think I would have run 100% hard line for this. That rubber coupler just looks like a leak waiting to happen. Probably won't ever be an issue. Just always looking for places for Murphy to show up. I hate that guy.

kwhizz 05-06-2023 06:55 PM

Quote:

Originally Posted by Lynn (Post 1621946)
Not trying to jinx you here, but I think I would have run 100% hard line for this. That rubber coupler just looks like a leak waiting to happen. Probably won't ever be an issue. Just always looking for places for Murphy to show up. I hate that guy.



I already replaced it...... That was the last scrap piece I had laying around....All fixed now

Ken

Lynn 05-06-2023 11:29 PM

Almost didn't say anything. Don't want to sound like a wise a$$.

Really enjoying this build, as I enjoy all of your builds.

kwhizz 05-17-2023 11:19 AM

Had a problem with the Image hosting site......Think I got it figured out finally......So....I received the new radiator and put it in to see what the next set of problems that are going to pop up were......LOL.... Very limited room for anything.. The Throttle body with elbow is 1/2" away from the Radiator.....The Electric fan has about 1" of clearance.....I have to see about moving the A/C condenser behind the core support and getting the Heat exchanger to fit in front of the core support is going to be an issue........But...In the meantime I finished the air inlet tube ........More pic's to come

https://imagizer.imageshack.com/v2/1...922/5QAQBD.jpg

https://imagizer.imageshack.com/v2/1...923/9gj0ej.jpg

https://imagizer.imageshack.com/v2/1...922/6ia7uk.jpg

kwhizz 05-22-2023 10:55 AM

Getting to the part I have dreaded for a while....... Now that all the physical parameters are known.......Time to pull the engine out and install the wiring harnesses and see what other issues are going to pop up.......

https://imagizer.imageshack.com/v2/1...924/hXy8aw.jpg

https://imagizer.imageshack.com/v2/1...924/EHNXBC.jpg

https://imagizer.imageshack.com/v2/1...923/l5Ryr4.jpg

This is where patience is going to enter the picture.....Look at the size of the main harness ........ Hope there is room left in that 1 lb. bag to get this 10 lbs in there...

Xplantdad 05-22-2023 11:52 AM

Wow!!!:eek2:

olredalert 05-22-2023 03:02 PM

----Sure hope no critters ever get a full tummy on any part of that harness!.....Bill S

69M22Z 05-22-2023 06:08 PM

Quote:

Originally Posted by Xplantdad (Post 1623077)
Wow!!!:eek2:

Same! Lol
That's a big wow.

realzed 07-13-2023 12:57 PM

What ever happened to this project - I for one was very interested in seeing the outcome of all of the 'stuffing' since Chevy II's don't have a lot of space to say the very least..

Stefano 07-14-2023 04:15 PM

Nice work!

The LT platform is more complex in even the simplest ways. I loved the former rubber seal LS gaskets which never leaked when installed properly. The RTV deal works fine but is a pain in the @$$ to clean off, even more so with an egine in the car.

We just finished up an LT4 1969 Camaro with a TKX 5 speed and will be starting an a 72 Nova with a built for boost L8T 402ci.

What are those stock headers/manifolds off of? Looks like a great fit!

kwhizz 08-13-2023 01:03 AM

It's been a while as I have had some issues with getting pictures off my phone and into the web hosting sites ..... Finally got it figured out (I think)....LOL....Anyhow, I had some issues getting a Heat Exchanger to work in the space I had available....I ended up buying two different ones that I thought I could get to fit.....Ended up trimming the inner grill lips and no matter what I did I could either get the Intercooler to fit or the A/C condenser...but not both....So...I kept looking and looking at what was available..... I found a motorcycle engine oil cooler that looked like it would fit.... It was small enough to work with the taper of the grill.......Humm!!!..... so I bought another one and mocked them up on either side of the hood latch assy and installed the A/C condenser and everything just barely fit......I had to modify the heck out of them but they fit.....they are on the small side and don't know yet if the cooling will be sufficient but my only other option was putting one of the larger one under the car with fans blowing thru it......Gonna try this and see how it works....https://imagizer.imageshack.com/v2/1...924/4aeUob.jpg

https://imagizer.imageshack.com/v2/1...922/kAh5ea.jpg

https://imagizer.imageshack.com/v2/1...923/SRZVK4.jpg

69M22Z 08-13-2023 01:13 AM

Very cool!!!
Lol

Steve Shauger 08-13-2023 02:19 AM

Ken your builds are incredible. Your persistence in solving issues and knowledge make these builds possible!

kwhizz 08-13-2023 10:58 AM

As you can see there isn't much room left for anything ........Just enough for things to fit....here's a pic of the drivers side showing the power steering reservoir and the coolant tank for the supercharger coolant system...

https://imagizer.imageshack.com/v2/1...923/H2MN0K.jpg
https://imagizer.imageshack.com/v2/1...922/wjoNCW.jpg

The Air Intake tube just clears the Radiator.........Everything just fits....

https://imagizer.imageshack.com/v2/1...924/mU5zXz.jpg

The ECM just fits also..... Still have to clean up the old wiring..

https://imagizer.imageshack.com/v2/1...922/FeQbxn.jpg

dykstra 08-13-2023 11:50 AM

I was just thinking of this project the other day. Thanks for the update.

Xplantdad 08-13-2023 01:32 PM

Wow! Getting close....:beers:

Big Block Bill 08-14-2023 12:36 AM

Quote:

Originally Posted by kwhizz (Post 1629342)
As you can see there isn't much room left for anything ........Just enough for things to fit....here's a pic of the drivers side showing the power steering reservoir and the coolant tank for the supercharger coolant system...

https://imagizer.imageshack.com/v2/1...923/H2MN0K.jpg
https://imagizer.imageshack.com/v2/1...922/wjoNCW.jpg

The Air Intake tube just clears the Radiator.........Everything just fits....

https://imagizer.imageshack.com/v2/1...924/mU5zXz.jpg

The ECM just fits also..... Still have to clean up the old wiring..

https://imagizer.imageshack.com/v2/1...922/FeQbxn.jpg


Ken,

Once again, You are are showing what a Master of your Craft you are! I am jealous. Bill

Lynn 08-14-2023 01:39 AM

Quote:

Originally Posted by Xplantdad (Post 1629352)
Wow! Getting close....:beers:

In more ways (and places) than one!!!

kwhizz 08-14-2023 10:34 AM

Quote:

Originally Posted by Stefano (Post 1627110)
Nice work!

The LT platform is more complex in even the simplest ways. I loved the former rubber seal LS gaskets which never leaked when installed properly. The RTV deal works fine but is a pain in the @$$ to clean off, even more so with an egine in the car.

We just finished up an LT4 1969 Camaro with a TKX 5 speed and will be starting an a 72 Nova with a built for boost L8T 402ci.

What are those stock headers/manifolds off of? Looks like a great fit!

They came with the engine assy from GM

Zman1969 08-18-2023 12:29 PM

another kwizz build when I started reading it what I assumed was inevitable- I was wrong,
- another LSA build but no you've upped the standard - again
no longer are you located at LS Make'um better - needs to be fixed or adjusted dont you think?
great work sir! this one ought to scare the bejezesus out of you


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